Manufacturing

Shop Floor Operator - Gallatin, TN

JOB OBJECTIVE/ SUMMARY:

The objective of the Shopfloor Operator will be to provide support to the IPEs on activities related to general facility organization & maintenance. This is a 6-month temporary position.

ESSENTIAL JOB FUNCTIONS:

Will provide support to the IPEs regarding general facility maintenance activities:

  • Chips removal and disposal.
  • Coolants / chemicals refilling on machines and equipment.
  • Trash removal.
  • Tumblers and wash-tanks cleaning.
  • Other duties as assigned

WORKING CONDITIONS/PHYSICAL DEMANDS:

  • Work is performed while standing and requires constant walking back and forth from machine to machine within workstations. 
  • Personal safety protective equipment required. 
  • Performance of duties requires working in confined areas and seasonal temperatures. 
  • Work with or around oils, coolants, and cleaning solutions. 
  • Work area may have uneven or slippery floor conditions. 
  • Physical exertion may require lifting up to 70 pounds and transporting up to a distance of 20 feet.
  • Lifts in excess of 40 pounds may be required with assistance.
  • Exposure to all hazards within manufacturing facility including chemical, noise, high/low voltage, etc.

QUALIFICATIONS/ABILITIES:

  • Occupational hazards and required safety precautions in working with high and low voltage energized lines.
  • Ability to work alone or as part of a team. Lift up to 70 pounds.
  • Lifts in excess of 40 pounds may be required with assistance.

EXPERIENCE/EDUCATION:

  • High school graduate diploma/GED or equivalent is required.
  • Forklift Experience & Certification

BERETTA USA IS AN EQUAL OPPORTUNITY EMPLOYER AND ENCOURAGES MINORITY, WOMEN AND VETERAN APPLICANTS TO APPLY.

Disclaimer: The above job description is not intended as, nor should it be construed as, exhaustive of all responsibilities, skills, efforts, or working conditions associated with this job.

Reasonable accommodations may be made to enable qualified individuals with disabilities to perform the essential functions of this job.

There is no relocation assistance offered for this position. 

 

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CNC Technician - Gallatin, TN.

JOB OBJECTIVE/ SUMMARY:   CNC Technician - also referred to as Computer-Controlled Machine Tool Technician.  Oversee shift output of operations to produce product that meets company quality specifications while following standard operating procedures to achieve production quotas.  During the machining process, the technician constantly monitor the CNC control module, checking to see if any problems exist and to ensure that the machine tools run in a steady, continuous manor.    Position substrate in vises or fixtures on a CNC machine, lathe, milling machine, or other.   Detect problems by listening for specific sounds, a dull cutting tool or excessive vibration. Ensure that the work piece is being properly lubricated and cooled also visually inspect parts for abnormalities to detect broken or worn tools.  Based on output from tolerance gauges and CMM reports, make tool changes as well as tool offset adjustments as necessary to achieve product quality.

This is a 24-hour operation and the available shift may vary, including Nights and Weekends.

ESSENTIAL JOB FUNCTIONS:

• Assign workers to workstations in order to meet production requirements.
• Monitor production and adjust work assignments, supply of material, and machine operation when necessary.
• Confer with supervisor to receive instructions and exchange production information.
• Train workers in equipment operation.
• Perform duties of operators as required to maintain production.
• Properly assemble and pre-set tooling to be loaded into CNC machines.
• Make tool changes and machine adjustments (offsets) as per results of gauging and CMM read outs.
• Monitor the machining of raw materials using calibrated instruments, CMM and graphic instructions (blueprints, process sheets, CMM reports, etc.) to ensure products meet Beretta U.S.A. quality standards.
• Operate various CNC machine centers in multiple workstations.
• Operate multiple CNC machine centers simultaneously.
• Clean machine fixtures and load raw material.
• Prepare parts by deburring, sanding or cleaning for fixture placement.
• Report errors in production and performance to immediate supervisor.

OTHER JOB FUNCTIONS:

• Monitor tool management systems.
• Ensure shift maintains work area including cleaning equipment and work area.
• Perform preventive maintenance on machines.
• Start up and shut down machines
• Perform other duties as assigned.

WORKING CONDITIONS/PHYSICAL DEMANDS:

• Work is performed while standing and requires constant walking back and forth from machine to machine within workstations.
• Personal safety protective equipment required.
• Performance of duties requires working in confined areas and seasonal temperatures.
• Work with or around oils, coolants, and cleaning solutions.
• Work area may have uneven or slippery floor conditions.
• Physical exertion may require lifting up to 40 pounds and transporting up to a distance of 20 feet. Lifts in excess of 40 pounds may be required with assistance.
• Make delicate and highly controlled muscular movements to locate small components in fixtures and vises.

QUALIFICATIONS/ABILITIES:

• Strong communication and leadership skills
• Capable of reading basic CNC programs.
• Capable of using Windows base software, MS Excel, MS Word.
• Understand the principles of CNC machine operations. (Ex. Cartesian Coordinate System)
• Education in the function of tools and equipment used in precision metal cutting.
• Recognize problems with machines.
• Be proactive to machining problems.
• Keep count of parts produced daily and hold shift operators accountable for quality or productivity misses.
• Perform basic mathematical calculations.

EXPERIENCE/EDUCATION:

• Two to three years of experience operating horizontal CNC machining centers or technical school equivalent.
• Experience as shift leader in machining environment
• Educated in mathematics.
• Knowledge of Geometric Tolerance.
• Educated in occupational hazards and required safety precautions.
• High school graduate diploma/GED or equivalent required.

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Beretta U.S.A. is currently looking for a successful CNC Electro-Mechanical Technican in Gallatin, TN.


JOB SUMMARY/OBJECTIVE:

The CNC Electro-Mechanical Technician will provide electrical and mechanical repairs to all CNC manufacturing equipment, heat treatment and surface finishing equipment, assembly and packaging equipment, and perform facility maintenance as required.  The technician will complete assigned preventive maintenance and routine work order requests on a daily bases.


ESSENTIAL JOB FUNCTIONS:

Electrical
Troubleshoot and repair CNC mills, lathes and grinders to include repairing and/or replacing CNC controls and interfacing, display monitors, drives, motors, power supplies, electronic circuit boards, PLC’s, limit switches, proximity switches, photo electric switches, relays, and other various electrical and electronic components.
Installation or relocation of electrical conduit, wiring, outlets, breakers, transformers, lighting, and disconnect switches in accordance with the National Electrical Code requirements.
Mechanical:
Troubleshoot and repair CNC mills, lathes and grinders to include repairing and/or replacing mechanical components such as: ballscrews, thrust bearings, waycovers, spindles, gearboxes, and hydraulic and pneumatic system components.
Move and relocate CNC equipment as needed.
Welding and fabrication: MIG, TIG, Stick, and Plasma Cutter.
Plumbing skills: Installation of piping, fittings, valves, pumps and related items.
Performs other duties as assigned.

WORKING CONDITIONS/PHYSICAL DEMANDS:
• Exposure to all hazards within manufacturing facility including chemical, noise, high/low voltage, etc.
• General manufacturing environment.
• Personal safety protective equipment as required.

QUALIFICATIONS/ABILITIES:
• Must have 3-5 years’ experience repairing CNC horizontal mills, vertical mills, lathes, and grinders in an industrial manufacturing environment.
• Ability to troubleshoot and repair CNC equipment with minimum supervision.
• Read and understand electrical, electronic, and mechanical schematics and drawings.
• Proficient in troubleshooting and repairing pneumatic and hydraulic systems.
• Ability to work alone or as part of a team.
• Lockout/Tagout procedures.
• Distinguish colors.
• Lift 40 pounds.

EXPERIENCE\EDUCATION:
Must have 3-5 years’ experience repairing CNC horizontal mills, vertical mills, lathes, and grinders in an industrial manufacturing environment.
Prefer candidates with vocational training in CNC Equipment Repair or an Associate in Electronics.

Disclaimer: The above job description is not intended as, nor should it be construed as, exhaustive of all responsibilities, skills, efforts, or working conditions associated with this job.

Reasonable accommodations may be made to enable qualified individuals with disabilities to perform the essential functions of this job.

There is no relocation assistance offered for this position. 
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MACHINE OPERATORS

JOB OBJECTIVE/ SUMMARY:

Entry level position.

ESSENTIAL JOB FUNCTIONS:     

Operates various machine tools.  Operation of multiple machine tools simultaneously, following standard operating procedures to achieve standard production quotas. Cleans machine fixtures and loads raw material onto machines. Machines parts from raw materials to produce finished products to meet Beretta U.S.A. blueprint specifications. Gauges parts produced, using calibrated instruments, to ensure that quality control inspection standards are met. Reports errors in production and performance to immediate supervisor.

Maintains work station by cleaning equipment and work area with appropriate materials. Performs other duties as assigned.

WORKING CONDITIONS/PHYSICAL DEMANDS:

Works with or around oils, coolants, and cleaning solutions.

Work is performed while standing and requires constant walking back and forth from machine to machine within a work station (in areas of 20 feet or less).Work area may have uneven or slippery floor conditions.

Physical exertion may be required to lift up to 40 lbs. and transport up to a distance of 20 feet. Lifts in excess of 40 lbs. may occasionally be required with assistance.

Personal safety protective equipment as required.

Performance of duties requires working in confined areas and seasonal hot temperatures.

QUALIFICATIONS/ABILITIES:

Previous knowledge of tools and equipment used in precision metal cutting desired, but not required.

  • Make continuous or repetitive arm-hand movements.
  • Make delicate, highly-controlled muscular movements to locate small components in fixture and clamp parts together as a sub-assembly.
  • Read dial indicators and recognize problems with machines.
  • React to machining problems while back is turned.
  • Raise and transport up to 40 pounds.
  • Move between machines within the station.
  • Keep track of number of parts produced daily.

EXPERIENCE/EDUCATION:

No previous training required. On-the-job training is provided.

BERETTA USA IS AN EQUAL OPPORTUNITY EMPLOYER AND ENCOURAGES MINORITY, WOMEN AND VETERAN APPLICANTS TO APPLY.

Please submit a resume and cover letter when applying to this position.

In compliance with the ADA Amendments Act (ADAAA), should you have a disability and would like to request an accommodation in order to apply for a currently open position with Beretta, please call 301-283-2191 ext. 1250 or e-mail us at EmployMe@berettausa.com.

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MANUFACTURING OPERATIONS MANAGER

JOB OBJECTIVE/ SUMMARY:   

The Manufacturing Operations Manager supervises a cross departmental team consisting of employees from Quality, Engineering, Strategic Sourcing, Maintenance and Manufacturing.  This team, together with the assets assigned, ensures the successful manufacturing of our products within a defined timeframe. 

ESSENTIAL JOB FUNCTIONS:     

Responsible for the assigned product lines, in the following categories:

  • Master Production Schedule Planning: Master production Schedule is planned using an advanced planning system that considers the product lines production macro-constrains and at the same time optimizes the fulfillment of the production requirements coming from Demand Planning.
  • Ensuring the respect of the Service Level targets (on-time delivery)
  • Keeping the economic value of Work In Progress (WIP) and on-hand inventory within the assigned targets.
  • Overall Equipment Effectiveness (OEE); the machining centers assigned to the IPE must be managed and utilized in order to optimize their performance vs their capacity (minimize downtimes; maximizes the output vs the theoretical capacity).
  • Manpower efficiency.
  • WIP and Warehouse accuracy (correspondence between physical inventory and inventory reported by the Enterprise Management System).
  • First Pass Thru (scraps and reworks minimized)

The Manufacturing Operations Manager will have direct supervisor responsibility for employees in both skilled roles as well as the unskilled labor force.  Positions reporting to this role include, but are not limited to Production Supervisors/Team Leads, Buyer / Planner, Material Flow Coordinator, Material Handler, Manufacturing Engineer, Quality Engineer, Maintenance Technicians, etc.

The Manufacturing Operations Manager ensures that his team takes appropriate actions to ensure the fulfillment of the Key Performance Indicators (KPIs). Main KPIs of the IPE are:

  • Service Level
  • IPE warehouse and WIP economic value
  • OEE (Overall Equipment Efficiency)
  • Manpower Efficiency
  • First Pass Thru
  • Overtime vs Standard time
  • WIP and Warehouse accuracy
  • Overtime hours
  • Expenditures

These KPIs are developed and defined during the Budget and then assigned to each IPE. The Manufacturing Operations Manager is responsible for putting in place the appropriate actions to ensure them and for taking countermeasures if necessary.

OTHER JOB FUNCTIONS:

  • Responsible for the management of all human capital within the IPE team.  Will maintain accurate records in relation to training and performance evaluations.
  • Ensures compliance with all Beretta procedures and federal laws relating to a manufacturing environment (i.e.: BATF requirements, OSHA requirements, Quality and Safety procedures, any other Beretta standards and/or contractual requirements).
  • Utilizes lean methodology to manage the cost structure of the assigned IPE by minimizing unnecessary overtime and expenditures for auxiliary materials.
  • Works in collaboration with the Research & Development department to define the production process for new products (for example - Fixtures, Routings, Tooling, Product features, etc).
  • Proactively proposes any enhancement that can be done to the production process or product design in order to increase Quality, increase the Service Level, reduce costs, as well as achieve other profitable targets.

WORKING CONDITIONS/PHYSICAL DEMANDS:

Position will be performed in a metals manufacturing environment which requires the ability to stand for multiple hours a day in a facility that is exposed to altering degrees of cold and heat.

QUALIFICATIONS/ABILITIES:

  • Previous supervisor experience in a manufacturing environment required.
  • Ability to work under stress with very challenging targets, deadlines and constraints.
  • Knowledge and experience in Production systems required.
  • Knowledge and understating of production KPIs preferred.
  • Knowledge of Lean Production techniques and Production Planning preferred.
  • Knowledge and experience in metal machining (lathes, vertical AND horizontal mills, broaches) preferred. 

EXPERIENCE/EDUCATION:

  • Bachelor’s degree preferred, combination of post-high school education plus direct experience required.
  • 2-3 years of previous Team Lead/Supervisor experience required.

 

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BERETTA USA IS AN EQUAL OPPORTUNITY EMPLOYER AND ENCOURAGES MINORITY, WOMEN AND VETERAN APPLICANTS TO APPLY.

Please submit a resume and cover letter when applying to this position.

In compliance with the ADA Amendments Act (ADAAA), should you have a disability and would like to request an accommodation in order to apply for a currently open position with Beretta, please call 301-283-2191 ext. 1250 or e-mail us at EmployMe@berettausa.com.